And it’s easier than you think. From excavators to sweepers and from rollers to robots. With today’s technology, nearly every diesel-powered machine can be converted to a clean, quiet, fully electric version. We’ll show you what’s possible, how it works, and how to get started.
✅ Step-by-step guide through the process ✅ What to consider when getting started ✅ Tool to calculate how many kWh fits in your machines ✅ Real-world benefits and technical examples
Authorities across Europe are rapidly tightening emission rules. In many cities, diesel engines are already restricted, or banned entirely. Public tenders now favor or even require zero-emission machinery. But there’s more at stake than compliance. Converting your diesel machines to electric brings powerful business advantages.
No fuel costs: Electricity is cheaper: no idling losses
Near-silent operation: Less noise, fewer vibrations
Indoor use: Clean and safe for indoor environments
Work longer hours: No sound restrictions in urban areas
Low maintenance: Fewer moving parts, lower wear
Fast inspections: Less downtime, less complexity
Higher margins: Win tenders with clean tech
Government incentives: Subsidies and tax breaks
Electric motors allready offer up to 50% lower operating costs. And battery technology is improving fast.
Battery innovations drive electrification forward
Converting a diesel machine to electric means replacing the engine and fuel tank with a battery and electric drive system. Today’s batteries are up to 60% smaller and much more powerful than older types. That means more capacity, less weight, and enough power for a full workday.
A 23-tonne excavator can now be fully electrified
Custom batteries can run in extreme cold or dusty conditions
Specialized batteries last up to 30,000 charge cycles
Thinking about converting your diesel-powered machine to electric? Smart move. But where do you start? This step-by-step guide shows you what to expect and what to consider.
Identify your current machine Which machine are you converting? Note the brand, model, year, and its typical use. This is the foundation of your conversion plan.
Determine power and energy needs How much power does the machine use under normal load? How many operating hours per day? This helps calculate how much battery capacity you’ll need.
Determine your charging concept Are you able to charge overnight with the batteries still in the machine? Or do you need a swappable battery pack so you can keep working while charging?
Check available space for the battery Where can the battery go? Look at areas like the fuel tank or engine compartment. Use our Capacity Calculator to estimate how many kWh would fit in the available space.
Select the right motor and battery Based on space, power needs, and daily use, choose an electric drive system and battery pack that fits your machine. Need advice on this? Get in touch with us and we will help you.
Choose or design a conversion kit Some machines have ready-made kits. If not, custom solutions are possible. We help with both.
Perform or outsource the conversion Have your own workshop? Great! Otherwise, we can connect you with a certified retrofit partner.
Testing and commissioning Once installed, the system is tested for safety and performance. Then you’re good to go.
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Costs of converting from diesel to electric
Converting a diesel machine to electric requires investment. The exact investment depends on the type of machine you want te convert, and many other factors, such as the required robustness of the battery and the required capacity. Luckily the return is fast:
At Intercel we create custom batteries that fit perfectly into your machine, ensuring a seamless transition to electric. With over 35 years of experience in battery innovation, we offer:
In-house engineering & custom design
Battery production in The Netherlands
Batteries built on cell level = more efficient use of space
Fully pre-tested and ready-to-use on delivery
Personal guidance and co-engineering from concept to completion
Extensive aftersales and service
We’ve helped clients to convert some of the most demanding machines in Europe to electric. We’re ready to help you. Need advice on a specific project you have in mind? Get in touch with us via our Contact Form.
Technical highlights of our battery systems
Lithium-based: LiFePO4, LTO, NMC
10% charge, 95% depth-of-discharge
Up to 30,000 cycles
Charging below 0°C possible
Special dimensions & high energy density
Interfaces: RS232, CAN bus, MOD bus, Wi-Fi, Bluetooth
At Intercel we have the ability to design a solution for any application that requires a battery. With an in-house engineering department and more than 35 years of experience in the battery industry, we create the best battery solution for each project. We build an all-in-one battery solution to convert your diesel machine to electric. Compared to our competitors, we offer the following advantages:
Optimal use of the available space
No imbalance between modules
Charge faster, discharge deeper
Much shorter installation time, the battery is delivered ready to use
Quality guarantee, production according to ISO 9001
Direct contact with the manufacturer
High-quality electronics
Committed partner providing intensive after-sales
“The first contact was immediately good. Especially with custom battery packs, intensive cooperation is crucial. Combining each other’s knowledge and experience makes our total solution better. With the goal being the most efficient electric powertrain possible.”
Derk Hoogveldt, System Engineer E-Drive
Want to know how we can help you convert your machines to electric or simply need some advice on a specific project? Get in touch via our Contact Form.
Capacity Calculator
Curious how many kWh would fit into your machine? Give us some information about the available space and our free Capacity Calculator gives you the answer.
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